The complete process of cop sorting is automated, avoiding manpower and possible errors. Potential to save 9 to 12 people per day, for a 25000 spindle mill (30s/40s Nec) with 8 or 9 Automatic winders.

Field & Maintenance Services

  • Sorts cops of 2 different colours
  • Segregates cops with remnant yarn or mixed colours, if any
  • Aligns to one uniform direction – cop tip to base
  • Arranges pre-determined number of sorted and aligned cops into each set of crates.
  • A crate manager has space to store 10 empty crates and 10 filling-in / filled crates.
  • The filled in crates are automatically moved out and empty crates take the position to collect the sorted cops
  • The only manual function is to replenish the empty crates magazine and transport the filled crates (with sorted cops) periodically.


Crate Manager - For mills with Manual doff Ring Frames
Trolley System - For mills with Auto doff Ring Frames

Segregates bobbins with remnant yarn

  • half and full bobbin for re-circulation to winding (bin1)
  • with only few layers of yarn for removal into (bin4)

Sorts bobbin of 2 two colour

  • (bin 2&3)

SortLink Crate System

  • Sorted bobbins in Crates
  • Aligned (base / tip ) and
  • Counted set of bobbins ( as per doffer work load) to
  • Ring frames with manual doffing.
  • Space to store 10 empty crates and 10 fillings in crates
  • Filled crate automatically moves out in Queue.
  • The only manual function is to replenish empty crates.


SortLink Trolley System

  • Sorted bobbins in Trolley for directly
    loading to ring frames with Auto Doffer
  • 4 Colour sorting also available as special option

Auto Cone-Packing


Auto Cone-Packing fully Integrated with the Mill Information System.


  • Packing quality: uniform and consistent
  • Avoid errors and mix ups
  • Enables tracking in case of complaints / verification
  • Integrated information system (Production, Inventory / Warehouse , Dispatch & Sales )
  • Saving manpower

Auto Cone-Pack®

  1. Weight control of sets of cones per carton 12,18,24.
  2. Automatic wrapping of cones
  3. Grouping cones in columns and rows (1 layer).
  4. Placing cones layer by layer
  5. Placing separation pads between each layer.
  6. Gross weight
  7. Sealing
  8. Strapping
  9. Label Printing

  • Automatic wrapping of cones
  • Grouping in columns and rows – for placing inside the Carton or Pallet in each row.
  • Carton – of different sizes to suit varying no. of cones and weights
  • Printing on the Carton / Bag – with bar code as an option
  • Integrated to the Mill Information System – ERP for auto generation of Invoice / Packing list / Tracking system / Inventory



Fully automatic baling of multiple types of fibers without manpower

The BALExpress can be suitably configured for existing and new mills.

  • Ring Spinning – Waste collection and Baling
  • Fibre Recovery Plants
  • Fibre Dyeing Plants
  • Bele Wight – 100, 150 and 175Kg
  • Silos – at Floor Level or above the Conveyor
  • Automatic collection of fibres from the compactor to Silos(One for each type of fibre)
  • Automatic regulation of different types of fibre from respective Silo to the BALExpres through conveyor
  • Automatic lifting of the press box (no doors) on reaching the pre set Bale weight
  • Automatic Ejection of the strapped Bale
  • Strapping is the only manual function

Why Automatic Baling?

  • The Nature of work involved is HAZARDOUS

- Health - Accident

  • Higher Turnout of people doing this job; mostly contract workers and hence no proper training
  • Can avoid mix ups
  • Precise Waste weighment control
  • Uniform bale weight and size
  • Clean Housekeeping



Ring Spinning

Individual Spindle – End Breaks, Speed – Outliers
Production, Power – including UKG


Production, Power



Each individual spindle, machine and utility power points are monitored continuously for deviations. The integrated information help mills optimize the resources – Power, Manpower, Material and Machine conditions.


a. Spindles-End Breaks, speed outliers, Twist

b. Combined Information-Production/ power, UKG, comparison of the machine with identical conditions.

c. Compressor, H-Plant, DB, MSB, SSB

o. Roving stop motion-Optional



Visible indication of End break (types) at the machine side and corners as well as the central LCD
display, enables the worker to attend on need basis instead of continuous patrolling causing avoidable fatigue.

  • Higher productivity
  • Lesser workload
  • Reduced End Breaks
  • Minimum Walking Time


Action based on authentic and timely data helps achieve

  • Maximize production
  • Minimize input cost
  • Set targets and work towards continuous improvement