UCC Products

Metallic Wires


standard-wire

Standard Cylinder Wires

Standard Wire is made from high carbon steel suitable for old cards and special applications.

S.No. Type Height Rib Angle PPSI
1 CP - 2815 x 0.80 - 505 2.8 0.8 15 505
2 CH - 2810 x 0.80 - 265 2.8 0.8 10 265
3 CO - 3210 x 0.90 - 400 3.2 0.9 10 400
4 CH - 3210 x 0.90 - 225 3.2 0.9 10 225

cylinder-wire

Cylinder Wire

UNISTAR:
Designed for very high speed card and highly resistant to wear. Made from NANO Alloy steels to provide long life.

UNICHROME:
Suitable for high speed card for cost effectiveness and extended wire life.

UNICAB:
This Wire is made from special high tenacity carbon steel suitable for slow and medium speed cards.

S.No. Type Height Rib Angle PPSI
1 CR - 2035 x 0.4 - 1080 2.0 0.4 35 1080
2 CT2 - 2030 x 0.5 - 990 2.0 0.5 30 990
3 CP - 2035 X 0.4 - 960 2.0 0.4 35 960
4 CP - 2040 X 0.4 - 960 2.0 0.4 40 960
5 CR - 2030 x 0.5 - 860 2.0 0.5 30 860
6 CR - 2035 x 0.5 - 860 2.0 0.5 35 860
7 CR - 2030 x 0.6 - 720 2.0 0.6 30 720
8 CR - 2530 x 0.5 - 860 2.5 0.5 30 860
9 CR - 2530 x 0.6 - 720 2.5 0.6 30 720
10 CR - 2525 x 0.6 - 720 2.5 0.6 25 720
11 CR - 2520 x 0.6 - 720 2.5 0.6 20 720
12 CR - 2520 x 0.7 - 620 2.5 0.7 20 620

doffer-wire

Doffer Wire

Serrated Doffer (R) and Curved Doffer (RC) wires have a special Geomentry which will enable positive fibre transfer. Made from UNISTAR, UNICHROME & UNICARB steel depending upon thhe applications.

S.No. Type Height Rib Angle PPSI
1 DN - 4030 x 0.85 R - 390 4.0 0.85 30 390
2 DN - 4030 x 1.0 R - 330 4.0 1.0 30 330
3 DM - 5030 x 0.9 R - 340 5.0 0.9 30 340
4 DL - 4030 x 1.0 RC 4.0 1.0 30 288

licckerin-grooved

Licker In Wire

Licker-in wire profiles are designed to open the tufts gently and the hardened tips will withstand heavy loads during the penetration of tips into the fibre tufts. Based on the applications UNISTAR, UNICHROME, UNICARB steel is recommended.

S.No. Type Height Rib Angle TPI
1 GL E - 5510 - 5T 5.5 1.1 to 1.6 10 5
2 GL D - 5505 - 4T 5.5 1.1 to 1.6 5 4
3 GL C - 5500 - 3T 5.5 1.1 to 1.6 0 3

beater-wire

Beater Wire

Beater Wire - Interlocking (Trutzschler & Trumac)
S.No. Type Height Rib Angle TPI
1 BV6 - TR11 5.5 V6 0 4.5
2 BV6 - TR13 & 14 7.5 V6 10 1.5
Beater Wire - Saw Tooth (RIETER & LR)
S.No. Type Height Rib Angle TPI
1 BR - 10/0 10 2.5 0 2.5
2 BR - 10/10 10 2.5 10 2.5
3 BR - 20/0 10 2.5 0 1.5
4 BR - 20/10 10 2.5 10 1.5

border-wire

Border Wire

S.No. Type Height Rib Width
1 Steel Border Wire 4.0x1.0 4 1 -
2 Anti Flock Border Wire - 1501 3.2 1.2 2.5
3 Anti Flock Border Wire - 1504 6.5 1.5 4.0

stripper-wire

Stripper Wire

S.No. Type Height Rib Angle TPI
1 Stripper Wire TR 12 ( SG2 4028 x 1.8) 4 1.8 -28 7.5
2 Stripper Wire H 3530 x 1.0 3.5 1.0 -30 8.0
3 Feed Roller Wire FV6 - TR 5 5.0 4.2 15 2.0

oe-wire

OE Wire

S.No. Type Height Rib Angle TPI
1 OE - OK 37 3.6 0.9 -10 4.5
2 OE - OK 40 3.6 0.9 25 9.5
3 OE - OB 20 3.6 0.9 25 12

garnet-wire

Garnet Wire

S.No. Type Height Rib Angle TPI
1 19G - 6 TPI 5.5 1.02 20 6
2 18.5G - 4.5 TPI 5.7 1.1 20 4.5
3 18G - 5 TPI 6.0 1.21 20 5
4 16.5G - 4.5 TPI 5.5 1.52 20 4.5
5 CRG 4.8 2.85 40 8.0

C-System


standard-wire

Above Licker In (SFL) - Back Side C - System - Fine - Set Advantage

  • Screw type SF Tops are made out of imported metallic raw material and maintains consistency and quality throughtout its life.
  • Coarser PPSI at bottom helps extra pre-opening of heavier fibre tufts and the mote knife and suction device removes trash particles and helps even distribution of the fibres.
  • Medium PPSI at middle and finer PPSI at top side helps further pre-opening and parallelisation of fibres which reduces the strain and increses the life of cylinder wires and revolving flat tops.
  • It helps to improve carding quality at higher speeds and production rate.
  • Individual flat carrier and knife adjustments make it easier to attain accurate gauge setting.
  • Newly designed aluminium suction device with smooth finish eliminates accumulation of dust particies.
  • Individual flat carriers are made out of stabilised grade of aluminium alloys.


2 Flats

C System

Suitable for: MMC & NSE Card
Application: Cotton & Synthetic


3 Flats

C System

Suitable for: C1/1, C1/2, C1/2A, C1/3, LCC100, TC360, MMC, NSE & VENKATESWARA Cards
Application: Cotton & Synthetic



7 Flats

C System

Suitable for: DK715 & DK740, DK760 Cards (Existing Cast Iron bare flats)
Application: Cotton & Synthetic



8 flats + 1 Knife and Suction

C System

Suitable for: DK760 (for Aluminium bare flats), DK780, DK788, DK800, DK803 & Rieter C4 & C10 Cards
Application: Cotton & Synthetic



10 Flat + 2 Knives and Suctions

C System

Suitable for: C1/1, C1/2, C1/2a, C1/3, LCC100, TC360, MMC, NSE, CROSROL MK-2 Cards. CHINESE FA201 Cards
Applications: Cotton



12 Flats + 1 Knife and Suction

C System

Suitable for: C1/1, C1/2, C1/2a, C1/3, LC100, TC360, MMC, NSE Cards
Application: Synthetic & OE



standard-wire

Above Doffer (SFD) - Front Side C - System - Fine - Set Advantage

  • Reduces fibre hooks, neps and imperfections in the web and improves fibre parallelisation.
  • Enchances web transfer from cylinder to doffer.
  • 6 Flats with 1 mote knife and suction enchances carding quality and reduces classimat faults with better cloth appearance.
  • Individual carrier flat and knife adjustments facilitates accurate settings.
  • Specially designed aluminium suction device eliminates manual cleaning and yields consisttent results.
  • Screw type SF tops, are easily replaceable.
  • Individual gauging points throughout the length will ensure parallel setting.


3 Flats + 1 Knife and Suction

C System

Suitable for: C1/1, C1/2, C1/2a, C1/3, LCC100, TC360 & CROSROL MK-4 Cards
Application: Cotton & Synthetic


4 Flats +1 Knife and Suction

C System

Suitable for: MMC & VENKATESWARA Cards
Application: Cotton & Synthetic



5 Flats + 1 Knife and Suction

C System

Suitable for: DK710, DK715 & DK740 Cards
Application: Cotton & Synthetic



6 Flats + 1 Knife and Suction

C System

Suitable for: C1/1, C1/2, C1/2a, C1/3, LC100, TC360, TC450, CROSROL MK-2
DK760, DK780, DK788, DK800 & DK803
RIETER C4 & C10, CHINESE FA 201
Application: Cotton & Synthetic



7 Flats + 1 Knife and Suction

C System

Suitable for: CROSROL MK-4 & MK-5 Cards
Applications: Cotton & Synthetic


Flexible Flat Tops


Flat Top


Type PPSI Suitable for Features
PG Top
PG Top
PG330 Cotton & Man Made Fibres
  • Progressive Density of setting pattern.
  • Suitable for cotton and man mad fibres.
  • High strength for wear resistance.
  • Extraction of short fibres and trash as well nep elimination.
PG430
PG530
PG550
UNO Top
UNO Top
UNO 310 Cotton
  • Flat tops used for processing cotton.
  • Nep removal efficiency is high.
  • influences parallelization of fibres
  • setting pattern is not in any straight gap.
UNO 410
UNO 510
UNO 550
UNO S - 300 Man Made Fibre
  • Recto top is flexible semi-rigid to for processing man made fibres, rayon and bleached cotton.
  • Regrinding is not required.
  • Additional side grinding leads to increase in carding efficiency.
  • Effective opening of fibre tufts.
UNO S - 400
UNO S - 500
RECTO Top
RECTO Top
RECTO 330 Long Staple Man Made Fibre
  • Recto top is a flexible semi-rigid top for processing man made fibres, rayon and bleached cotton.
  • Regrinding is not required.
  • Additional side grinding leads to increse in carding efficiency.
  • Effective opening of fibre tufts.

Fillets

fillets
fillets
fillets
fillets

Flexible Flat Tops » Standard Types


S.No. Description Specification Qty / Card
1 Flat Cleaning Activa - 2 34.5 mm x 38 mm
Activa - ST 50.0 mm x 26 mm
2 Metallic Wire Stripping Metastrip 40.0 mm x 38mm
3 Burnishing Burnishing Fillet 40.0 mm x 38 mm
4 Stripping Hand Card stripper 260 x 64 x 17 mm
5 ZIG - ZAG - 12 mtrs x 38 mm
6 STRIP - O - TOP - 17 mtrs x 38 mm
7 Burnishing Pad Without Handle -
8 Burnishing Pad With Handle -
9 Magnifying Glass - 30x - -
10 Hand Card Stripper - 590 x 64 x 17 mm

Fillet Chart


Lakshmi LC 100 / 300 / 300A / 300A-V3 / 333 Cards

standard-wire
S.No. Description Specification Qty / Card
1 Zig-Zag No.10 (LC 8.6 mtrs x 38 mm 8.6 mtrs
2 CRC CF50 (LC300 / 300A) 15.0 mtrs x 17.5 mm 15.0 mtrs
3 Flat clearer roller clothing 1050 x 19 mm 2 pcs
4 Cleaner rod clothing 1010 x 15 mm 2 pcs
5 Flat stripping (LC 100) 1030 x 47.5 mm 1 pc
6 CRC with clips (LC 300 / 300A / 300A - V3) 1010 x 58.5 mm 1 pc

RIETER C 1/2 & C 1/3 Cards
standard-wire

S.No. Description Specification Qty / Card
1 Clearer roller clothing 11 mtrs x 26 mm 11 mtrs
2 Flat clearer roller clothing 1050 x 19 mm 2 pcs
3 Clearer rod clothing 1010 x 15 mm 1 pcs

RIETER C4 Cards
standard-wire

S.No. Description Specification Qty / Card
1 Zig-Zag No.10 7.5 mtrs x 38 mm 7.5 mtrs
2 Flat Clearer roller clothing 1030 x 17.5 mm 2 pcs
3 Clearer rod clothing 1010 x 15 mm 1 pc
4 Flat Stripping 1030 x 32 mm 2 pcs

RIETER C50 Cards
standard-wire

S.No. Description Specification Qty / Card
1 Clearer roller clothing CF50 13 mtrs x 17.5 mm 13.0 mtrs
2 Flat stripping 1030 x 32 mm 2 pcs

RIETER C60 Cards
standard-wire

S.No. Description Specification Qty / Card
1 Stripping fillet UF B60 (H=26 mm) 1535 x 34 mm 1 pc
2 Stripping fillet UF B61 (H=11 mm) 1535 x 32 mm 2 pcs

Trutzschler Cards
standard-wire

S.No. Description Specification Qty / Card
1 Doffer cleaning fillet TR AP No.26 15 mtrs x 16 mm 15 mtrs
2 Cleaning fillet TR DP 18 - 1 10.5 x 26 mm 10.5 mtrs
3 Stripping fillet TR DS 609 9.0 mtrs x 38 mm 9 mtrs

Crosrol MK4, MK5 & MK6 Cards
standard-wire

S.No. Description Specification Qty / Card
1 Cleaning Flat Fillet (8 rows) 1022 x 32.5 mm 1 pc
2 Cleaning Flat Fillet (10 rows) 1022 x 32.5 mm 1 pc
3 Stripping Fillet Ds - 609 (MK6) 11 mtrs x 38 mm 11 mtrs
4 Cleaning Fillet PP - 18 - 1 (MK6) 12.5 mtrs x 26 mm 12. mtrs
5 Dicky Fillet 16 mtrs x 19 mm 16 mtrs

Stationary Flat Tops

Stationary Flat Tops

Type A

Advantages:
  • TYPE – A Suitable for 40" Cards
  • RIETER & LMW Cards
  • LCC C-Cleaners
    LC300 (Backside), LC300A (Backside)
  • Trutzschler & Trumac
    DK 760, DK 780, DK 788, D 800 & DK 803 Cards
  • Trutzschler & Trumac Under Licker-in
    DK 803 & DK 903 Cards
  • Suitable For 60" Cards
    INGOLSTAND – SKU -12
Suitable for:

TRUTZSCHLER and TRUMAC RSK Beater - RSK 1200 & RSK 1600


S.F TOPS - SPECIFICATIONS
PPSI Color Code
S.F.TOP-100 Yellow
S.F.TOP-150 Green
S.F.TOP-250 Pink
S.F.TOP-350 Blue
S.F.TOP-450 Black
S.F.TOP-550 Orange
S.F.TOP-650 Red
Stationary Flat Tops

Type B

Advantages:
  • TYPE – B Suitable for 40" Cards
  • ICC & ECC C-Cleaners for RIETER & LMW Cards
    C1/2, C1/2A, C1/3, TC 360, Textool TC450, C4, C10, C50, C51 and other 40" Cards
  • CROSROL
    MK-4, MK-5 & MK-6 Cards
  • TOYODA, TOYODA MEIKIN
  • HOWA CMSK 3, CMSK 5 & CMSK 40
  • ICC – Under Lickerin Segments
    All makes of Cards
  • Trutzschler & Trumac
    DK715, DK740, DK760 (Aluminium Base), DK800, DK803 (Twin Flat), DK903, TC03, TC05, TC06, TC07S & Twin Flat System for all Trutzschler & Trumac cards
  • CHINESE
    FA 203A, FA 203B, FA 2903C, FA 225 & New Generation cards
  • PERFECT MEWADA CARDS
    SFL, SFD & POS Strips
  • ALL JAPANESE CARDS
  • Suitable for 60" Cards
    RIETER C60 & C61 CARDS
Suitable for:

TRUTZSCHLER and TRUMAC RSK Beater - RSK 1200 & RSK 1600


S.F TOPS - SPECIFICATIONS
PPSI Color Code
S.F.TOP-100 Yellow
S.F.TOP-150 Green
S.F.TOP-250 Pink
S.F.TOP-350 Blue
S.F.TOP-450 Black
S.F.TOP-550 Orange
S.F.TOP-650 Red
Stationary Flat Tops

Type C

Advantages:
  • TYPE – C Suitable for 40" Cards
  • LCC – Under Lickerin Segments
    LMW C1/2, C1/2a, C1/3, LC100, LC300, LC3001, LC3001-V3, TC360, TC450, MMC and other 40" Cards
  • RIETER – Under Lickering segments
    C10, C50 & C51 Cards
  • Trutzschler & Trumac
    DK715, DK740, DK760, DK780, DK788 & DK800 Cards
  • TRUTZSCHLER – Under Lickerin Segments
    CVT – 3 & CVT – 4 OPEN ROLLER (FD6)
  • CHINESE – Under Lickerin Segments
    FA 203A, FA 203B, FA 203C, FA 225 & New generation cards
Suitable for:

TRUTZSCHLER and TRUMAC RSK Beater - RSK 1200 & RSK 1600


S.F TOPS - SPECIFICATIONS
PPSI Color Code
S.F.TOP-70 Blue
S.F.TOP-90 Red

Type D


Stationary Flat Tops

RIETER – B60 UNIFLEX CARDING
SEGMENT 40 PPSI (FD4)

Type E


Stationary Flat Tops

(Under Lickerin Segments)
RIETER - C4 Cards

S.F TOPS - SPECIFICATIONS
PPSI Color Code
S.F.TOP-70 Blue
S.F.TOP-90 Red

Type F


Stationary Flat Tops

(Under Lickering Strip)
Lakzer 70 - Blue
Trutzschler
TC03 / TC05 / TC06 / TC07X CARDS

Stationary Flat Tops

Type G

Suitable for all Carding Machines – Clip type replacement strips

CROSROL (Clip Type for MK-4 & MK-5), DK760 (Cast Iron Base) & All Chinese Clip Type C-Cleaners (FA 186F, FA 20A & FA 201B Cards) RIETER C4 – Clip Type C – Cleaners


S.F TOPS - SPECIFICATIONS
PPSI Color Code
S.F.TOP-100 Yellow
S.F.TOP-70 Blue
S.F.TOP-90 Dark Blue
S.F.TOP-100 Yellow
S.F.TOP-150 Green
S.F.TOP-250 Pink
S.F.TOP-350 Blue
S.F.TOP-450 Black
S.F.TOP-550 Orange
S.F.TOP-650 Red
Stationary Flat Tops

Type H

Advantages:
  • TYPE - H Suitable for
  • LCC C-Cleaners
    LC300 (Front)
    LC300A (Front)
    LC300A – V3 (Front 7 Back)
  • Trutzschler & Trumac (LCC – C – Factors)
    DK 740, DK 760 & DK 780 Cards
  • LCC C-Cleaners
    C1/2, C1/2 a, C1/3, LC 100, Textoool-TC 360, MMC NMM, NSE, Platts & Other 40" Cards
  • LAKZER C-Systems
    For all Cards

S.F TOPS - SPECIFICATIONS
PPSI Color Code
S.F.TOP-100 Yellow
S.F.TOP-150 Green
S.F.TOP-250 Pink
S.F.TOP-350 Blue
S.F.TOP-450 Black
S.F.TOP-550 Orange
S.F.TOP-650 Red
Salient Features
  • Available for all make and models of cards
  • Stationary flat metallic wires are made out of imported micro alloy steel
  • Superior metallurgy lead to maximum tip hardness and better wear resistance
  • Minimum components lead to more accuracy, least tolerance and dimensionl stability
  • Easy fit on any system, cost effective, maintenance free and replaceable for clip type S.F. Tops
  • High precision wire geometry designed for perfect gauging, no space for trash (NST Profile) and improves silver quality.

Combing Systems

standard-wire

Replaceable Strip Type Combing Segment

Advantages:
  • Cost effective combing segment with replaceable strips
  • Best replacement for adhesive moulded with punched sheet segment
  • Minimum loss of good fibres in licker in waste in comparison with moulded segment
  • Only strips to be changed after the end of the life which is cost effective
  • Aluminium base carriers are made out of stabilized grade aluminium alloy
Suitable for:

C1/2a, C1/3, LC300, LC300A, LC300A-V3, TC360, TC450 & other 40" Cards having moulded segments.

Flat Gauge

standard-wire

Individual Flat Gauge Adjustment - Combing Segments

140 mm Working Width
Advantages:
  • Adjustable individual flat setting
  • Screw type S.F tops are easily replaced at mill site.
  • Individual flat carrier are made out of stabilized grade aluminium alloy.
  • Replacement cost is economical.
  • Intensive pre-opening of the fibre tufts leads to better opening for subsequent improvement in carding efficiency and quality.
  • Minimized loss of good fibres in the licker in waste.
  • High Grade, hardened steel mote knives help to remove heavier and smaller trash particles which gives a smooth flow of fibres to the carding zone.
Suitable for:

C1/1, C1/2a, DK710, DK715, DK740, CROSROL MK-2, MK-4 & MK-5, MK-6, MMC, CHINESE FA 201 & Other40" Cards.

Blow Room

standard-wire

Blow Room - Pinned Beater Segments

Advantages:
  • Configuration consists of Pinned flat segments.
  • Better opening improves additional removal of waste and trash, reduces good fibre loss.
  • chocking of chutes will be reduced.
  • Reduces trash load, avoids carding strain, results lesser damage of carding wire points.
  • Improves life of carding wires and flat tops.
  • Cleaning efficiency will be improved upt 10 - 15%
Suitable for:

LMW FLEXI CLEAN LB 5/5 & LB 5/6
RIETER - B 5/5, CROSROL - BEATERS

RSK Beater

standard-wire

RSK Beater - Pinned Beater Segments


Advantages:
  • Reduces fibre rupture and fibre loss.
  • Better opening of fibre tufts improves additional cleaning efficiency upto 10% - 15%
  • Consist of two replaceable pinned beater segmens with two perforated grids.
  • Pinned beater segments ensure gentle opening of fibre tufts which results in removal of trash and other impurities.
Suitable for:

TRUTZSCHLER and TRUMAC RSK Beater - RSK 1200 & RSK 1600