Statex Products - Yarn Testing

Weetwo Evenness Tester

Cotton-Testing-Instruments

Weetwo Evenness Tester

Separate Twin Sensor To Measure The Yarn, Roving,Sliver’s Evenness, Imperfection And Hairiness Index

Weetwo evenness tester is a computerized instrument for measuring simultaneously yarn and roving/sliver.

Two independent capacitive sensor for simultaneous testing.

Capacitive principle for mass variation and imperfection

Fault analysis software for easy identification of faultsin the test material

Mass variation diagram for yarns and roving/ sliver bothcan be monitored simultaneously in the display at the time of testing.


TECHNICAL SPECIFICATIONS:

ü  Weetwo evenness tester consists of two testing units anda controller CPU.

ü  Two independent capacitance based sensors for measuringsimultaneously yarns, roving/ sliver.

ü  Separate module to measure yarn hairiness index byoptical method.

ü  User friendly software to operate both the testing unitssimultaneously and independently with numerical, graphical reports.

ü  Tests the material from 0.007NEC to 150 NEC.

ü  Test time can be selected from 1 to 20 minutes

ü  Spectrogram analysis software for easy identification ofdefective machine parts.

ü  Spectrogram and variance length (VL) curve can beobtained.


SPECIAL FEATURES:

ü  Two independent reliable capacitive sensors.

ü  Hairiness index module can be attached optionally in this instrument.

ü  Automatic cop changer helps to test 10 cops one by one ata time without operator’s influence(optional)

ü  Analysis calculation and data storage of measured values can be done by the software.

ü  Editor option for customizing reports.

ü  Testing speed: 25,50,100,200,400, mtr/min (or) yard/min.

ü  Number of slubs can be count in slub yarns

ü  Industrial grade computer for reliable operation.

ü  Granite table top for easy maintenance and elegant appearance.

ü  Self diagnosis software for easy checking of the instrument working.


REPORT PARAMETERS:

MEASURED PARAMETERS:

ü  U%: U Normal , U half inert , U inert.

ü  CV%: CVm , CV1m, CV3m , CV 50m, CV100m, CV half inert, CVinert.

ü  Thin: -30% , -40%, -50%, -60%.

ü  Thick: +35% , +50% , +70%, +100%.

ü  Neps: +140%, +200%, +280%, +400%.

ü  Imperfection

ü  Relative count.

ü  Index.

ü  Hairiness.

ü  Sh,sh(1m), sh(3m), sh(10m).

ü  h (max,1m), h(min,1m).


STATISTICAL REPORTS:

ü  Average, median, standard deviation, CV%.

ü  Minimum, maximum, range, 95% confidence limit and USP.


GRAPHICAL REPORT:

ü  Mass diagram having normal and cut length. 

ü  VL curve, 3D-VL-curve.

ü  Spectrogram, 3D- Spectrogram.

ü  Histogram.


 

PERODICAL REPORTS:

ü Count wise and machine wise reports as per selection.


S.no

Particular

Weetwo Evenness Tester

Evenness Tester - 600


1

Senor type

Reliable Capacitance

Reliable Capacitance

2

No of Sensor

          2            (1.Sliver/Roving,2.Yarn)

1

3

Yarn & Sliver/Roving Testing Simultaneously option

Available

NIL

4

Hairiness Index Module

Optional

Optional

5

Fault Analysis Report in process Machinery

Available

Available

6

Self Diagnosis Software

Available

Available

7

Testing Speed

5 speeds (25,50,100,200,400M/Min)

5 speeds (25,50,100,200,400M/Min)

8

Measuring Count Range

0.007 NEC to 150 NEC

0.007 NEC to 150 NEC

9

Industrial Grade Computer

Available

Available

Evenness Tester 600

Yarn Testing-Instruments

Evenness Tester 600

Single Sensor To Measure The Yarn, Roving,Sliver’s Evenness, Imperfection And Hairiness Index

Evenness tester-600 is a computerized instrument designed to determine the mass variation and imperfection in yarn, roving and sliver.

Capacitive principle for mass variation and imperfection

 Instrument functions are controlled by advanced microcontroller and windows based user friendly software.

Fault analysis software for easy identification of faults in the test material


TECHNICAL SPECIFICATIONS:- 

ü  Evenness tester consists of reliable capacitance based sensor.

ü  Capacitive measurement of imperfections in staple yarns.

ü  Capacitive measurement of mass variation in sliver,roving and staple yarns.

ü  Tests the material from 0.007NEC to 150 NEC .

ü  Test time can be selected from 1 to 20 minutes

ü  Spectrogram analysis software for easy identification of defective machine parts.

ü  Spectrogram and variance length (VL) curve can be obtained.

ü  Mass variation diagram can be monitored in display at the time of testing.


SPECIAL FEATURES:- 

ü   Hairiness index module can be attached optionally in this instrument.

ü  Automatic cop changer helps to test 10 cops one by one at a time without operator influence(optional).

ü  Analysis calculation and data storage of measured value scan be done by the software.

ü  Editor option for customizing reports.

ü   Material Testing speed: 25,50,100,200,400, mtr/min (or)yards/min.

ü  Number of slubs can be count in slub yarns.

ü  Industrial grade computer for reliable operation.

ü  Granite table top for easy maintenance and elegant appearance.

ü  Self diagnosis software for easy checking of the instrument working.

ü  Tested material collection in separate compartment with easy removal facility.


REPORT PARAMETERS:-

MEASURED PARAMETERS:-

ü  U%: U Normal , U half inert , U inert.

ü  CV%: CVm , CV1m, CV3m , CV 50m, CV100m, CV half inert, CVinert.

ü  Thin: -30% , -40%, -50%, -60%.

ü  Thick: +35% , +50% , +70%, +100%.

ü  Neps: +140%, +200%, +280%, +400%.

ü  Imperfection

ü  Relative count.

ü  Index.

ü  Hairiness.

ü  Sh,sh(1m), sh(3m), sh(10m).

ü  h (max,1m), h(min,1m).


STATISTICAL REPORTS:-

ü  Average, median, standard deviation, CV%.

ü  Minimum, maximum, range ,95% confidence limit and USP.

 

GRAPHICAL REPORT:- 

ü  Mass diagram having normal and cut length.

ü  VL curve, 3D-VL-curve.

ü  Spectrogram, 3D- Spectrogram.

ü  Histogram.


PERODICAL REPORTS:- 

ü  Count wise and machine wise reports as per selection.


S.no

Particular

Weetwo Evenness Tester


Evenness Tester - 600


1

Senor type

Reliable Capacitance

Reliable Capacitance

2

No of Sensor

2            (1.Sliver/Roving,2.Yarn)

1

3

Yarn & Sliver/Roving Testing Simultaneously option

Available

NIL

4

Hairiness Index Module

Optional

Optional

5

Fault Analysis Report in process Machinery

Available

Available

6

Self Diagnosis Software

Available

Available

7

Testing Speed

5 speeds (25,50,100,200,400M/Min)

5 speeds (25,50,100,200,400M/Min)

8

Measuring Count Range

0.007 NEC to 150 NEC

0.007 NEC to 150 NEC

9

Industrial Grade Computer

Available

Available


Tensostate Strength Tester

Yarn Testing-Instruments

Tensostate Single Yarn Strength Tester

Tensostate Is A Fully Automatic Instrument Which Makes Test Faster And Accurate For Measuring Yarn Tensile Properties.

Tensostate is designed for continuous testing and detect the slightest difference in yarn strength. Due to their ergonomic design, anyone can operate the instrument.

The fully automatic adjustable feature always assures consistency in the result and makes testing easier.

This instrument measures the tensile strength and elongation of staple fibre yarns.


TECHNICAL SPECIFICATION:

ü  Tensile strength of yarn measured by constant rate of elongation principle.

ü  The distance extending the yarn before breakage is noted as elongation.

ü  Maximum load capacity can be selectable for testing 2kg, 5kg, 10kg selections available (25,50kg as optional).

ü  Limits for load and elongation can be settable.

ü  The automatic changing of the yarn taken upto 10 bobbin (or) 10cops.

ü  Force and elongation graph can be obtained for selected tests.

ü  Selection of pretension weight for different counts will appear automatically in monitor.

 

SPECIAL FEATURES:

ü  Adjustable testing speed from 100 to 10,000mm/min in 1mm steps.

ü  Adjustable testing length from 50 to 900mm in 1 mm steps.

ü  Parallelogram mechanism for friction free load cell operation.

ü  Pneumatically operated upper and lower laws.

ü  Special pretension mechanism for yarn testing.

ü  Maximum load capacity: 10kgs (25,50kgs as optional.)

ü  Pre programmed number of tests and cops are automatically controlled by software.

ü  Tests can be done without operator influence.

ü  Automatic removal of test specimen by built in suction system.

ü  Built in online pressure sensor provision to auto cutoff the test, if supply pressure is below the set pressure value.

ü  Automatic cop changing facility available

ü  Industrial grade computer for trouble free operation and long life for mill environment.

ü  Granite table top for easy maintenance and elegant appearance.


RESULT PARAMETERS: 

ü  Load (GF)+

ü  Tenacity (GF/TEX)

ü  Time To  Break(SEC)

ü  Elongation (%)

ü  RH Corrected Load(GF)


GRAPHICAL REPORTS:

ü  Stroke diagram for single value of force and elongation.

ü  Frequency distribution diagram of force at break.

ü  Force and elongation curve per test. 

ü Variation graph of force and elongation.

 


 

S.no

Particular

Tensostate - Single Yarn Strength Tester

Tensostate - Junior

1

Mounting Type

Floor

Table

2

Automatic  Testing with in Bobbin

Available

NIL

3

Testing Speed

100 - 10000 mm/min

100 - 5000 mm/min

4

testing Length

50 - 900 mm

50 - 500 mm

5

Load Range

2KG,5KG,10KG               (25,50kg Optional)

2KG,10KG

6

Automatic Bobbin Changer

Available

Manual

7

Collection Of Tested Samples

Automatic

Manual

8

Pretension Mechanism

Available

Available

9

Principle

Constant Rate of Elangation

Constant Rate of Elangation

Tensostate Junior

Yarn Testing-Instruments

Tensostate Junior

Table Top, Semi Automatic Instrument With Automatic Pre Tension And Clamping To Measure Yarn Tensile Properties.

Tensostate junior machine is used to measure the single yarn breaking strength and elongation.

It measures the strength by constant rate of elongation principle.


TECHNICAL SPECIFICATIONS:

ü  It is table top model with semi automatic mechanism.

ü  The breaking load is measured by high precision load cell.

ü  Patented select able pretension mechanism

ü  Automatic and immediate return of the top jaw to the starting position after completion of  test.

ü  Pneumatic jaw ensures better grip on yarn to obtain accurate results.

ü  Measuring range :0-10kgs

ü  Specimen length:150-500mm

ü  Testing speed:100-5000 mm/min

ü  Load range can be selectable:2kgs , 10kgs

ü  Force elongation diagram available for selected tests.

ü  Instrument controlled by industrial grade computer.


RESULT PARAMETERS: 

ü  Tenacity

ü  Elongation

ü  Breaking force

ü  Time to break

ü  Average

ü  CV%

ü  Minimum

ü  Maximum

ü  Range

ü  Standard deviation

 

GRAPHICAL RESULTS: 

ü  Variation graph

ü  Force elongation curve

ü  Stroke diagram

ü  Histogram


S.no

Particular

Tensostate - Single Yarn Strength Tester

Tensostate - Junior

1

Mounting Type

Floor

Table

2

Automatic  Testing with in Bobbin

Available

NIL

3

Testing Speed

100 - 10000 mm/min

100 - 5000 mm/min

4

testing Length

50 - 900 mm

50 - 500 mm

5

Load Range

2KG,5KG,10KG               (25,50kg Optional)

2KG,10KG

6

Automatic Bobbin Changer

Available

Manual

7

Collection Of Tested Samples

Automatic

Manual

8

Pretension Mechanism

Available

Available

9

Principle

Constant Rate of Elangation

Constant Rate of Elangation

10

Test Without Operator Influence

Available

NIL

11

Industrial Grade Computer

Available

Available

Yarn Hairiness Tester

Yarn Testing-Instruments

Yarn Hairiness Tester

To Measure The Individual Yarn Hairs In Number By Length With A Series Of PhotoElectric Sensors. Test Length And Test Speed Is Variable. 

Hairiness tester is used for optical measurement of thenumber of hairs on the fiber at various distance.

It measure the hairs by optical principle

It can measures the hairs up to 30mm length in 1mminterval.


TECHNICAL SPECIFICATIONS:

ü  Self check option provided to check the instrument statusand all channel sensitivity.

ü  Testing length is selected in meters from 1 -1000 meters

ü  Testing speed 50 meters/min

ü  Special optical array sensor used for precisionmeasurement.

ü  Selectable hair length 1-30 mm in 1 mm intervals inreports.

ü  Setting zero line is adjustable by micrometer with thehelp of web cam display in monitor.

ü  Automatic test sample collection system.

ü  Instrument is controlled by computer and microcontrollerPCB’s.

ü  Graphical presentation of test values available.

ü  Statex hairiness index and S3 values provided in testresult reports.


RESULT PARAMETERS: 


ü  Number of fibers on selected lengths

ü  S3 Value

ü  Index

ü  Average

ü  Standard deviation

ü  CV%

ü  Minimum

ü  Maximum

ü  Q95% value

 

GRAPHICAL REPORTS:

ü  Frequency distribution diagrams of individual readings

 

 


Csp System–666

Yarn Testing-Instruments

Csp System – 666

FamousFloor Mounted Computerized Automatic Lea Strength Tester For Testing Yarn Count, Lea Strength And C.S.P. 

CSP machine consists of a lea strength tester and yarn count balance .It measures the lea strength and count then expressed the result as count strength product.

Lea strength measured in constant rate of elongation principle.


TECHNICAL SPECIFICATIONS:

ü Possibility to operate both the instrument independently and simultaneously.

ü  Double screw rod mechanism to drive the lower hook perpendicular to the load for accurate breaking load measurement.

ü  Automatic engage and return of lower jaw.

ü Auto self aligned upper and lower  jaw for precise measurement

ü  Testing  speed is 300mm/min

ü  Testing range:0-500LBS

ü  It’s made up of rigid body for better stability.

ü  Each screw rod contains double guide for accurate parallel and free movement.

ü  Pressure sensor for reliable working of the instrument.


CSP LAB DATA SOFTWARE:

ü  The user friendly “windows based software” has been provided or conducting majority of tests like

    1)      Wrapping tests in sliver, roving, yarns.    

    2)      Noils testing at comber.

    3)      Roving stretch tests at simplex.

    4)      Auto leveler tests at draw frame.

ü  Provision provided for designing the printout format as per users choice.

ü  Majority of tests are supported with graphical representation in terms of histograms, line diagrams and stacked bar diagrams.

ü  In case of draw frame auto leveler tests, potentiometerreading can be given for easy tests and the same can be seen in graphical formfor knowing its change in trend.

ü  Results shall be compared between groups.

ü  Periodical reports such as weekly, monthly can be taken for each department, group of mechanism and for a separate machine for betteranalysis.


RESULT PARAMETERS:

ü  Numerical reports: Individual count, strength and CSP.

ü  Statistical reports: Average, CV%, Minimum, Maximum,Range, Standard deviation and Q95%.

ü  Periodic statistical reports: Periodical reports can betaken for all departments with user defined inputs.

ü  Graphical reports: Variation graph for individual tests,periodical variation graphs for average and CV% with user defined inputs. 

S.no

Particular

CSP System 666

CSP System 555

1

Machine Mounting

Floor

Table Top

2

Mechanism

Double Screw Rod

Single Screw Rod

3

Engageing Type

Automatic

Manual

4

Automatic Jaw Initial

Available

Manual

5

Inbuilt Thermal Printer

NIL

Available

6

Lea Mode/CSP Mode/Count Test option

Available

Available

7

Air supply

Required

Not Required

8

Periodical Report For Individual Departments

Available

Available

9

Elongation at Break

Optional

NIL

10

Special Jaw for Fabric Testing

Optional

NIL

11

Lab Data Software

Available

Available

12

 Driving Motor

1 Phase

3 Phase

13

Driving Motor Control

Automatic

Manual

14

Principle

Constant Rate of Elongation

Constant Rate of Elongation

15

Testing Range

0-600 LBS

0-500 LBS

Table Top CSP System

Yarn Testing-Instruments

Statex Table Top CSP System

Table Top CSP machineconsists of a table top lea strength tester and yarn count balance.

It measures the leastrength and count and then expresses the result as count strength product.

Lea strength ismeasured in constant rate of elongation principle.

 

TECHNICAL SPECIFICATIONS:

ü  It is a combination of Statex Table Top Lea Strength Tester,Statex Lab data software and an electronic balance.

ü  Inbuilt mini printer for simultaneous printout of results.

ü  External printer attachment provision for printout of results.

ü  Lea tester can be operated in standalone mode withoutcomputer.

ü  Lea strength measures in constant rate of elongation principle.

ü  Testing range: Upto 500 Lbs (or) 250 Kgs.

ü  Traverse speed: 300mm/min.

ü  It is compact in size and easy to maintain, since it is tabletop model.

ü  This system is made up of rigid body for better stability.

 

TABLE TOP CSP LAB DATA SOFTWARE:

ü  The user friendly“windows based software” has been provided forconducting majority of tests like    

        1)     Wrapping tests insliver, roving, yarn.

        2)     Noil testing atcomber.

        3)     Roving stretch testsat simplex.

        4)     Auto levelertests at draw frame

ü  Provision provided for designing the printout format as per user choice.

ü  Majority of tests are supported with graphical representation in termsof histogram, line diagrams and stacked bar diagrams.

ü  In case of draw frame auto leveler tests, potentiometer readingcan be given for easy tests and the same can be seen in graphical form forknowing its change in trend.

ü  Results shall be compared between groups.

ü  Periodical reports such as weekly, monthly can be taken for eachdepartment, group of mechanism and for a separate machine for better analysis.

 

RESULT PARAMETERS FOR CSP:

ü  Numericalreports:Individual count, strength and CSP.

ü  Statisticalreports:Average, CV%, Minimum, Maximum, Range, Standard deviation and Q95%.

ü  Periodicstatistical reports: Periodical reports can be taken for all departments withuser defined inputs.

ü  Graphicalreports:Variation graph for individual tests, periodical variation graphs foraverage and CV% with user defined inputs.

 


S.no

Description

CSP System 666

Statex Table Top CSP System

Statex Table Top CSP System with Single Yarn Strength Tester Clamp

1

Machine Mounting

Floor

Table Top

Table Top

2

Mechanism

Double Screw Rod

Single Screw Rod

Ball Screw Rod

3

Engaging Type

Automatic

Manual

Automatic

4

Automatic Jaw Initial

Available

Manual

Available

5

Inbuilt Thermal Printer

NIL

Available

Available

6

Lea Mode/CSP Mode/Count Test option

Available

Available

Available

7

Air Supply

Required

Not Required

Not Required

8

Periodical Report For Individual Departments

Available

Available

Available

..9..

Elongation .... ......at Brake..............

Optional

NIL

Available for Single Yarn

10

Special Jaw for Fabric Testing

Optional

NIL

NIL

11

Lab Data Software

Available

Available

Available

12

Driving Motor

1 Phase

3 Phase

3 Phase 2 Speed Motor

13

Driving Motor Control

Automatic

Manual

Automatic

14

Principle

Constant Rate of Elongation

Constant Rate of Elongation

Constant Rate of Elongation

15

Testing Range

0-600 LBS

0-500 LBS

0-500 LBS (Lea) 0-10 Kgs (Yarn)

16

Single Yarn Testing

NIL

NIL

Available